LITMIR.BIZ

Скачать книгу

position originally occupied by E, E will be horizontal (Fig. 25)—that is, the eccentric will have finished its stroke towards the left; and while C passes through the next right angle the valve will be closing the left port, which will cease to admit steam when the piston has come to the end of its travel. The operation is repeated on the right-hand side while the piston returns.

       Fig. 26.

      It must be noticed here—(1) that steam is admitted at full pressure all through the stroke; (2) that admission begins and ends simultaneously with the stroke. Now, in actual practice it is necessary to admit steam before the piston has ended its travel, so as to cushion the violence of the sudden change of direction of the piston, its rod, and other moving parts. To effect this, the eccentric is set more than 90° in advance—that is, more than what the engineers call square. Fig. 26 shows such an arrangement. The angle between E and E¹ is called the angle of advance. Referring to the valve, you will see that it has opened an appreciable amount, though the piston has not yet started on its rightwards journey.

      "LAP" OF THE VALVE—EXPANSION OF STEAM.

      In the simple form of valve that appears in Fig. 24, the valve faces are just wide enough to cover the steam ports. If the eccentric is not square with the crank, the admission of steam lasts until the very end of the stroke; if set a little in advance—that is, given lead—the steam is cut off before the piston has travelled quite along the cylinder, and readmitted before the back stroke is accomplished. Even with this lead the working is very uneconomical, as the steam goes to the exhaust at practically the same pressure as that at which it entered the cylinder. Its property of expansion has been neglected. But supposing that steam at 100 lbs. pressure were admitted till half-stroke, and then suddenly cut off, the expansive nature of the steam would then continue to push the piston out until the pressure had decreased to 50 lbs. per square inch, at which pressure it would go to the exhaust. Now, observe that all the work done by the steam after the cut-off is so much power saved. The average pressure on the piston is not so high as in the first case; still, from a given volume of 100 lbs. pressure steam we get much more work.

      HOW THE CUT-OFF IS MANAGED.

       Fig. 27.—A slide-valve with "lap."

       Fig. 28.

      Look at Fig. 27. Here we have a slide-valve, with faces much wider than the steam ports. The parts marked black, P P, are those corresponding to the faces of the valves shown in previous diagrams (p. 54). The shaded parts, L L, are called the lap. By increasing the length of the lap we increase the range of expansive working. Fig. 28 shows the piston full to the left; the valve is just on the point of opening to admit steam behind the piston. The eccentric has a throw equal to the breadth of a port + the lap of the valve. That this must be so is obvious from a consideration of Fig. 27, where the valve is at its central position. Hence the very simple formula:—Travel of valve = 2 × (lap + breadth of port). The path of the eccentric's centre round the centre of the shaft is indicated by the usual dotted line (Fig. 28). You will notice that the "angle of advance," denoted by the arrow A, is now very considerable. By the time that the crank C has assumed the position of the line S, the eccentric has passed its dead point, and the valve begins to travel backwards, eventually returning to the position shown in Fig. 28, and cutting off the steam supply while the piston has still a considerable part of its stroke to make. The steam then begins to work expansively, and continues to do so until the valve assumes the position shown in Fig. 27.

      If the valve has to have "lead" to admit steam before the end of the stroke to the other side of the piston, the angle of advance must be increased, and the eccentric centre line would lie on the line E². Therefore—total angle of advance = angle for lap and angle for lead.

      

      LIMIT OF EXPANSIVE WORKING.

      Theoretically, by increasing the lap and cutting off the steam earlier and earlier in the stroke, we should economize our power more and more. But in practice a great difficulty is met with—namely, that as the steam expands its temperature falls. If the cut-off occurs early, say at one-third stroke, the great expansion will reduce the temperature of the metal walls of the cylinder to such an extent, that when the next spirt of steam enters from the other end a considerable proportion of the steam's energy will be lost by cooling. In such a case, the difference in temperature between admitted steam and exhausted steam is too great for economy. Yet we want to utilize as much energy as possible. How are we to do it?

      COMPOUND ENGINES.

      In the year 1853, John Elder, founder of the shipping firm of Elder and Co., Glasgow, introduced the compound engine for use on ships. The steam, when exhausted from the high-pressure cylinder, passed into another cylinder of equal stroke but larger diameter, where the expansion continued. In modern engines the expansion is extended to three and even four stages, according to the boiler pressure; for it is a rule that the higher the initial pressure is, the larger is the number of stages of expansion consistent with economical working.

       Fig. 29.—Sketch of the arrangement of a triple-expansion marine engine. No valve gear or supports, etc., shown.

      

      In Fig. 29 we have a triple-expansion marine engine. Steam enters the high-pressure cylinder[4] at, say, 200 lbs. per square inch. It exhausts at 75 lbs. into the large pipe 2, and passes to the intermediate cylinder, whence it is exhausted at 25 lbs. or so through pipe 3 to the low-pressure cylinder. Finally, it is ejected at about 8 lbs. per square inch to the condenser, and is suddenly converted into water; an act which produces a vacuum, and diminishes the back-pressure of the exhaust from cylinder C. In fact, the condenser exerts a sucking power on the exhaust side of C's piston.

      ARRANGEMENT OF EXPANSION ENGINES.

      In the illustration the cranks are set at angles of 120°, or a third of a circle, so that one or other is always at or near the position of maximum turning power. Where only two stages are used the cylinders are often arranged tandem, both pistons having a common piston rod and crank. In order to get a constant turning movement they must be mounted separately, and work cranks set at right angles to one another.

      COMPOUND LOCOMOTIVES.

      In 1876 Mr. A. Mallet introduced compounding in locomotives; and the practice has been largely adopted. The various types of "compounds" may be classified as follows:—(1) One low-pressure and one high-pressure cylinder; (2) one high-pressure and two low-pressure; (3) one low-pressure and two high-pressure; (4) two high-pressure and two low-pressure. The last class is very widely used in France, America, and Russia, and seems to give the best results. Where only two cylinders are used (and sometimes in the case of three and four), a valve arrangement permits the admission of high-pressure steam to both high and low-pressure cylinders for starting a train, or moving it up heavy grades.

      REVERSING GEARS.

       Figs. 30, 31, 32.—Showing how a reversing gear alters the position of the slide-valve.

      The engines of a locomotive or steamship must be reversible—that is, when steam is admitted to the cylinders, the engineer must be able to so direct it through the steam-ways that the cranks may turn in the desired direction. The commonest form of reversing device (invented by George Stephenson) is known as Stephenson's Link Gear. In Fig. 30 we have a diagrammatic presentment of this gear. E¹ and E² are two eccentrics set square with the crank at opposite ends of a diameter. Their rods

Скачать книгу