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Handbook of Biomass Valorization for Industrial Applications. Группа авторов
Читать онлайн.Название Handbook of Biomass Valorization for Industrial Applications
Год выпуска 0
isbn 9781119818793
Автор произведения Группа авторов
Жанр Физика
Издательство John Wiley & Sons Limited
Steam reforming of glycerol has been identified as one of the most promising processes because the existing industrial plants of steam reforming of methane can be used for hydrogen or syngas production after slight modification. This process involves the glycerol reaction with steam on the surface of a catalyst and results in the generation of CO and H2. The overall reaction for glycerol steam reforming can be represented by stoichiometric Equation (4.1), where the molar ratio of hydrogen to glycerol (7/1) is quite interesting. The overall reaction may be viewed primarily as the combination of Equation (4.2) (glycerol decomposition) and Equation (4.3) (water-gas-shift reaction) [9, 12]. Water-gas shift reaction results in the generation of additional H2. The glycerol decomposition reaction is extremely endothermic, while the water-gas shift reaction is slightly exothermic, but the overall steam reforming is endothermic. Several studies have shown that this process shows the best result within the temperature range of 500–750 °C. Higher temperature increases the operating cost, energy requirement, and reactor cost. Lower temperature leads to a decrease in H2 selectivity due to the formation of CO2 and CH4 in higher amounts. The operating pressure generally used in this process is atmospheric. Lower pressure in the vacuum range facilitates the lower energy requirement, low reaction temperature, and reduce metal sintering in the catalyst.
The molar ratios of glycerol to water are commonly varied between 1/6 and 1/12. This molar ratio strongly affects the yield and selectivity of H2. According to Le Chatelier’s principle, at the higher water/glycerol molar ratio, the equilibrium shift in the direction of more water utilization, and consequently more H2 is produced. A high water/glycerol molar ratio also promotes the gasification of carbon and suppresses its accumulation as coke over the catalytic active sites. However, the operating cost becomes high due to the requirement of excessive energy to vaporize the reaction mixture of high water/glycerol molar ratio.
In addition, other thermodynamic feasible reactions include methane formation (Equations (4.4), (4.5)). The methanation reaction is favored at low temperatures and slightly influenced by pressure change. Coke formation also occurs in the steam reforming of glycerol (Equations (4.6)–(4.8)). The coke accumulates over the surface of the catalyst, blocks the active sites, and eventually deactivates them. This coke is mainly produced by Boudouard (Equation (4.7)) and methane cracking (Equation (4.8)) side reactions [41, 42].
In partial oxidation, the amount of oxygen is supplied below the stoichiometric requirement of complete combustion. The overall POR reaction is commonly expressed by Equation (4.11). Since POR is an exothermic process, the amount of oxygen directly controls the energy efficiency of this process. The complete oxidation of glycerol can be represented using Equation (4.12). POR process occurs under atmospheric pressure. POR is an energy-efficient process and enables the generation of syngas through varying oxygen amounts. The coke formation is very low under an oxidative environment.
In the ATR process, SR and POR occur simultaneously in the same reactor. The reaction mixture contains glycerol vapors, steam, and oxygen. ATR has been identified as a promising process because of its energy self-sufficiency. This feature of ATR attributes to the endothermic nature of SR and the exothermic behavior of POR reactions. Oxygen delivers the required heat via the oxidation reactions, which is the major reason for ATR to be energy efficient. This reaction does not need an external power supply, which reduces the operating cost. ATR is different from POR because of the supply of water vapor, which increases hydrogen production. Another advantage of ATR is that small volume units are possible to fabricate for decentralized small-scale production due to the high efficiency and compactness of the reaction system. The optimized reaction condition for hydrogen production was reported at T = 600–750 °C, steam/glycerol molar ratios 9/1–12/1, and oxygen in proportion 0–0.4 [9, 13]. Some major side reactions, for example, methanation and coke deposition can also be reduced significantly under this condition.
APR is a process of transforming glycerol in the aqueous medium without pre-vaporization. APR is usually conducted at moderate temperature (~250 °C) and high pressure (60 atm) in a continuous fixed-bed reactor. The overall reaction of APR is expressed in Equation (4.1). First, glycerol is decomposed into syngas (Equation (4.2)), and then syngas converts into CO2 and H2 through a water-gas shift reaction (Equation (4.3)). The generated H2 is utilized by reacting with intermediates such as CO and hydroxides and in dehydration reactions. This process takes into account the scission of the C–C, C–H, and C–O bonds [41]. To achieve significant selectivity for H2 production, the catalyst must break the C–C bond and expedite the reaction of CO with water vapor on its active sites. However, it should not favor the scission of the C–O bond or dehydration reaction, which is responsible for the formation of alkanes.
APR exhibits several advantages in comparison to the steam reforming method, e.g., (a) low reaction temperature; (b) greater energy efficiency because of the liquid/liquid phase; (c) lower cost of reactor system because of the liquid system; and (d) lower energy cost because of no need of the steam-generating system. The main advantage of this process is that it is a liquid-phase process, unlike other existing technologies which occur in the gas phase. It is also important for other biomass-derived liquids which vaporize at high temperature. The main disadvantages of this process in comparison to SR are its low selectivity towards H2 because of low operating temperature, and the high tendency of the formation of alkanes.
Rahman et al. [43] have used multiwalled carbon nanotubes supported by bimetallic Pt–Ni and Cu–Ni composites for the APR of glycerol in a continuous fixed-bed reactor. Multiwalled carbon nanotubes were selected as support because of mesoporous structure, low mass transfer resistance, high surface area, and high thermal stability. The catalyst with 1 wt% Pt and 3 wt% Ni exhibited the best performance with glycerol conversion >99%, selectivity for hydrogen = 90%, and rate of formation = 21.2 mmol H2 gcat–1 h–1 at T = 250 °C and P = 40 bar. The catalyst showed higher activity and selectivity for the production of hydrogen as compared to the monometallic catalyst. This catalyst retains its activity up to 100 h test cycle and thus, suitable for long-term operations [43]. The incorporation of Re over Pt/C increases the turnover frequency for the formation of synthesis gas from glycerol [44]. Table 4.3 summarizes the performance of different catalysts for reforming.
Dumesic and co-workers reported several studies for the APR of glycerol using carbon-based materials as supports [44, 45]. Carbon-supported platinum–rhenium