LITMIR.BIZ

       CarTech®

      CarTech®, Inc.

      838 Lake Street South

      Forest Lake, MN 55025

      Phone: 651-277-1200 or 800-551-4754

      Fax: 651-277-1203

       www.cartechbooks.com

      © 2009, 2019 by Charles Morris

      All rights reserved. No part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without prior permission from the Author. All text, photographs, and artwork are the property of the Author unless otherwise noted or credited.

      The information in this work is true and complete to the best of our knowledge. However, all information is presented without any guarantee on the part of the Author or Publisher, who also disclaim any liability incurred in connection with the use of the information.

      All trademarks, trade names, model names and numbers, and other product designations referred to herein are the property of their respective owners and are used solely for identification purposes. This work is a publication of CarTech, Inc., and has not been licensed, approved, sponsored, or endorsed by any other person or entity.

      Edit by Bob Wilson

      Layout by Connie DeFlorin

      ISBN 978-1-61325-492-9

      Item No. SA162

      Library of Congress Cataloging-in-Publication Data Available

      Written, edited, and designed in the U.S.A.

      Printed in China

      10 9 8 7 6 5 4 3 2 1

      CarTech books may be purchased at a discounted rate in bulk for resale, events, corporate gifts, or educational purposes. Special editions may also be created to specification. For details, contact Special Sales at 838 Lake Street S., Forest Lake, MN 55025 or by email at [email protected].

      DISTRIBUTION BY:

       Europe

      PGUK

      63 Hatton Garden

      London EC1N 8LE, England

      Phone: 020 7061 1980 • Fax: 020 7242 3725

       www.pguk.co.uk

       Australia

      Renniks Publications Ltd.

      3/37-39 Green Street

      Banksmeadow, NSW 2109, Australia

      Phone: 2 9695 7055 • Fax: 2 9695 7355

       www.renniks.com

       Canada

      Login Canada

      300 Saulteaux Crescent

      Winnipeg, MB, R3J 3T2 Canada

      Phone: 800 665 1148 • Fax: 800 665 0103

       www.lb.ca

      CONTENTS

       Acknowledgments

       What Is a Workbench Book?

       Introduction

       Chapter 1: Determining the Need to Rebuild Your Engine

       High Mileage

       Excessive Oil Consumption

       Drop in Oil Pressure

       Decrease in Performance

       Engine Noise

       Piston Slap

       Bearing Noise

       Diagnostic Tools and Steps

       Chapter 2: Preparation and Removal

       Research

       Facilities

       Tools Required

       Machine Shop Services

       Part Sources

       Pulling the Engine

       Chapter 3: Engine Disassembly

       Chapter 4: Inspection and Parts Cleaning

       Chapter 5: Machining and Parts Selection

       Replacement and Performance Parts

       Cylinder Block

       Machining the Block

       Crankshaft, Pistons, and Connecting Rods

       Balancing the Rotating Assembly

       Installing Pistons on Connecting Rods

       Refurbishing the Cylinder Heads

       Assembling the Cylinder Heads

       Chapter 6: Assembly

       Before You Begin

       Preparing the Block for Assembly

       Core and Freeze Plugs

       Camshaft Installation

       Main Bearing Inserts

       Rear Main Oil Seal

       Main Bearing Caps

       Checking Crankshaft Endplay

       Piston Rings

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