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al. 2011). Yeast and viruses are more robust and show some biological activity after electrospinning (Crespy et al. 2012; Canbolat et al. 2013). However, maintaining biological function after direct electrospinning remains challenging (Crespy et al. 2012).

      1.6.1 Ribbons, Wrinkles, Branching, and Netting

Schematic illustration of an overview of interesting electrospun structures.

      (Source: Reprinted from Koombhongse et al. (2001). Copyright (2001). Wiley.),

      (B) wrinkled fiber

      (Source: Reprinted (adapted) with permission from Pai et al. (2009). Copyright (2009). American Chemical Society.),

      (C (a, b)) branched fibers

      (Source: Reprinted from Koombhongse et al. (2001). Copyright (2001). Wiley.),

      and (D) fiber nets

      (Source: Reprinted from Wang et al. (2017). Copyright (2017), with permission from Elsevier.).

      Alternatively, when the skin collapses, the fiber surface can wrinkle due to the buckling instability associated with the skin pulling inward as the solvent evaporates. The final shape, i.e. wrinkled fibers or a flat fiber, depends on the ratio of the Young's modulus of the core to that of the shell as well as the ratio of the radius of the fiber to thickness of the shell. The wrinkles are less deep when there are more wrinkles and the cross section is closer to circular. The morphology can also be affected by solvent volatility. Higher volatility tends to result in ribbons, whereas lower volatility tends to lead to wrinkling. For example, polystyrene/tetrahydrofuran (high volatility) formed ribbons, whereas polystyrene/DMF (low volatility) produced wrinkled fibers at the same polymer concentration (Koombhongse et al. 2001; Wang et al. 2009).

      Another morphology that can occur in electrospun fibers is branching. Branched fibers are a small fiber splitting from the main fiber, and these splits are often times formed at the bends of the fibers. Similarly, split fibers occur when a primary fiber splits into smaller fibers. This phenomenon is due to jet instability. Nanofiber/net structures have also been reported. Din et al. electrospun a polyvinyl alcohol/H2O/formic acid mixture and observed typical electrospun nanofibers ~200 nm and a 2D‐nanonet of interconnected nanofibrils with average fiber diameter ~25 nm. This morphology was attributed to the formic acid. The authors posit that the ionized formic acid causes excess charge and a number of charged droplets. Charged droplets form thin films in contact with the liquid jet. Upon solvent evaporation and thermal‐induced phase separation (TIPS) in the thin film, the solidification of the polymer‐rich phase results in a Steiner network of 2D nanonet/nanofibrils. The structure affected transport properties through the electrospun membrane as well as the membrane wettability. Similar structures have been observed with polyamide 6, polyacrylic acid, polyurethane, chitosan, and poly(methyl methacrylate) (Wang et al. 2017).

      1.6.2 Porous Fibers

Schematic illustration of an overview of advanced electrospun nanofiber cross sections.

      (Source: Dayal et al. (2007).),

      (b, c) core–shell fibers

      (Source: (b) Reprinted from Dicks and Heunis (2010). Copyright (2010). T.D.J. Heunis and L.M.T. Dicks;

      (c) Reprinted from Jalaja et al. (2016), Copyright (2015), with permission from Elsevier.),

      and (d, e) nanochannels

      (Source: Zhao et al. (2007)).

      One approach to making porous nanofibers is electrospinning multicomponent fibers and selectively leaching one of the components (Wei et al. 2013; Gupta et al. 2009). For example, polycaprolactone and sodium chloride can be electrospun from a solvent mixture of methanol and chloroform. The subsequent fibers were submerged in water to selectively dissolve the salt to produce porous fibers (Wang et al. 2009). Polymers have also been used as porogens (Wei et al. 2013) and lead to interconnected pores throughout the fiber. Leeching of salt with water is advantageous because it avoids introducing toxic substances into the system (Hou et al. 2014). However, the salt may not be fully mixed resulting in uneven pore sizes and distributions. Further, this method is time‐consuming as complete leeching of the salt can sometimes be difficult (Wei et al. 2013).

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